In a method for producing liquid pig iron (16) and a sponge metal from
charging substances comprising iron ore (4) respectively metal ore, the
charging substances are directly reduced to sponge iron in at least one
first reduction zone (2) the sponge iron is melted in a melt-down
gasifying zone (15) under the supply of carbon carriers (10) and
oxygen-containing gas and a CO-- and H.sub.2 -containing reducing gas is
produced which is fed to the first reduction zone (2), is reacted there
and withdrawn as a top gas, wherein the withdrawn top gas after a
scrubbing operation is subjected to CO.sub.2 elimination and optionally to
heating and is supplied to at least one further reduction zone (27) for
the direct reduction of metal ore, in particular of iron ore (26), as a
reducing gas that is at least largely free from CO.sub.2 and after
reaction with the metal ore (26) is withdrawn as an export gas and
purified in a scrubber. In order to exploit the sludges incurring in the
scrubbers while expending as little energy as possible, the sludges
obtained in the scrubbing of the top gas from the first reduction zone (2)
are dewatered and charged into the melter gasifier (15), whereas the
sludges obtained in the scrubbing of the export gas of the further
reduction zone (27) are dewatered and fed into the first direct reduction
zone (2).