A method is disclosed for improving the efficiency of producing chitin and
chitosan, particularly biocompatible chitosan. Crustacean shells are
maintained at a high temperature for a sufficient time to convert most of
the chitin in the shells to an amorphous form. The shells are then rapidly
cooled, for example by plunging into liquid nitrogen, so that most of the
chitin in the shells remains in the amorphous form. These "quenched"
shells are then deproteinized and demineralized to produce chitin. The
chitin may be deacetylated to produce chitosan. High purity chitin or
chitosan is thereby produced at a lower cost than has been possible using
previous methods. Biocompatible chitosan produced by this process may be
used for the delivery of cells or bioactive agents, or for other
applications. It is believed that the heating followed by immediate
quenching enhances the formation of chitin chains in an amorphous or a
relaxed form, making them more susceptible to attack by acid or alkali
during the subsequent treatment steps. Making the chitin amorphous allows
the more efficient and economical production of chitosan, using lower
quantities of chemicals such as hydrochloric acid and sodium hydroxide,
thus making the entire production process both more economical and less
polluting.