A carbon-carbon composite material is made by providing an open-celled
carbon foam preform, and densifying the preform with carbonaceous
material. The open-celled carbon foam preform may be oxygen stabilized
prior to carbonization, and the foam preform densified by CVD, HIP, PIC,
VPI, pitch and resin injection, or any combination thereof. The
carbon-carbon composite material can be heat treated to provide thermal
management materials, structural materials, or a friction material for use
in a brake or clutch mechanism.