An apparatus and method for the nondestructive inspection of dielectric
materials are disclosed. Monochromatic, phase coherent electromagnetic
radiation, preferably in the 5-50 gigahertz frequency range (i.e.,
microwaves) impinges on the sample. In accordance with Snell's law, the
microwaves are partly transmitted and partly reflected at each interface
where the dielectric constant changes (e.g., where there are
delaminations, cracks, holes, impurities, or other defects.) A portion of
the reflected beam is combined with the signal reflected by the specimen
being inspected. These two signals have the same frequency, but may differ
in amplitude and phase. The signals combine to produce an interference
pattern, a pattern that changes as the specimen changes, or as the
position of the specimen changes relative to that of the detector.
Appropriate processing of the interference signal can greatly improve the
signal-to-noise ratio. The detector may be scanned relative to the
specimen at any desired speed, and the scanning speed need not be uniform.
The detection technique is based on interference between reflected and
reference microwaves having substantially the same frequency. This
technique can detect cracks, voids, foreign material inclusions (e.g.,
water or oil), thickness changes, delaminations, changes in dielectric
constant (which in rubber may, for example, indicate hardening), and other
defects in essentially any dielectric materials. Different types of
defects have distinguishable characteristics. The technique can also be
successfully used on composite materials containing conductive components,
but whose construction makes them overall nonconductors--for example,
carbon fiber composites.