Disclosed are positive electrodes containing active-sulfur-based composite
electrodes. The cells include active-sulfur, an electronic conductor, and
an ionic conductor. These materials are provided in a manner allowing at
least about 10% of the active-sulfur to be available for electrochemical
reaction. Also disclosed are methods for fabricating active-sulfur-based
composite electrodes. The method begins with a step of combining the
electrode components in a slurry. Next, the slurry is homogenized such
that the electrode components are well mixed and free of agglomerates.
Thereafter, before the electrode components have settled or separated to
any significant degree, the slurry is coated on a substrate to form a thin
film. Finally, the coated film is dried to form the electrode in such a
manner that the electrode components do not significantly redistribute.