The present disclosure relates to semiconductor processing, and to the
plasma etching of organic layers, and in particular antireflective coating
layers. We have discovered a particular combination of gases useful in
producing chemically reactive plasma species, which provides unexpected
control over etched feature critical dimension, etch profile, and
uniformity of etch across a substrate surface, despite a difference in the
spacing of etched features over the substrate surface. The combination of
gases which produces chemically reactive plasma species consists
essentially of C.sub.x H.sub.y F.sub.z, a bromine-comprising compound
(which is typically HBr), and O.sub.2, where x ranges from 1 to 4, y
ranges from 0 to 3, and z ranges from 1 to 10. Oxygen atoms may be
substituted for hydrogen atoms in the C.sub.x H.sub.y F.sub.z compound to
a limited extent Essentially inert gases which do not produce chemically
reactive species may be added to the combination of etchant-species
producing gases. A combination of CF.sub.4 /HBr/O.sub.2 has been
demonstrated to work well. With this combination of plasma source gases,
critical Dimension (CD) uniformity control across the surface of the
substrate is generally improved by using a volumetric ratio of C.sub.x
H.sub.y F.sub.z :HBr ranging from about 2:1 to about 5:1, with a range of
about 3:1 to about 4:1 being preferred. An increased plasma density also
helps improve CD uniformity control. The volumetric ratio of (C.sub.x
H.sub.y F.sub.z +HBr):O.sub.2 should range between about 1:1 to 5:1, with
a range of about 2:1 to about 3:1 being preferred.