Catalysts that have been preactivated and/or prepolymerized are disclosed
whereby a magnesium and titanium-containing procatalyst component is
contacted with a co-catalyst and an external electron donor (and
optionally with an olefin monomer to prepare a prepolymerized catalyst)
prior to polymerization to form a preactivated and/or prepolymerized
catalyst. The preactivated and/or prepolymerized catalyst then is
separated from the mixture, and dried to form a solid preactivated and/or
prepolymerized catalyst. This dried catalyst then can be stored and
subsequently shipped to a polymerization site where it can be used in gas
phase polymerization. The preactivated and/or prepolymerized catalyst can
be used in gas phase polymerization as extremely high activity catalysts,
and do not cause a rapid rise in reaction temperature causing overheating,
undesirable formation of agglomerates, coagulation of polymer, and
ultimately, reactor failure.