A highly efficient, simplified method and apparatus for joining knitted
shirt sleeves to shoulder openings of knitted shirt bodies. A knitted
sleeve section, oriented outside-out, is engaged by a limited shoulder
edge margin only by guide rollers, which can be separated to apply a very
limited, controlled circumferential tension to the mounted sleeve section.
A knitted shirt body, oriented inside-out, is positioned with a shoulder
edge margin directly surrounding the shoulder edge margin of the sleeve
section, and also maintained under light tension. A retractable support is
positioned underneath the free portion of the sleeve section during
loading of the shirt body. The two fabric sections are arranged to be
controllably advanced in unison by the guide rollers on which they are
supported while a sewing operation is performed. Immediately in advance of
the sewing station, the respective shoulder margins are separated by an
intervening plate and are individually engaged by active edge guide
devices operating in response to a novel arrangement of individual fabric
edge positioning sensors for the respective shoulder margins. Immediately
in advance of the active edge guides, decurler devices are provided to
flatten and extend the edges of the shoulder margins, assuring that the
subsequent edge alignment and sewing operations can be accomplished with a
high level of accuracy and reliability.