Corruption of features formed by etching a metal-containing web in a
continuous etch process is reduced by distorting the original design or
designs of the features to compensate for localized areas subject to
excessive etching during the continuous etch process. In the case of a
planar speaker diaphragm, for example, the width of the portions of the
trace that are in a cross-machine direction is increased to compensate for
the higher etching rate caused by the motion through the etch bath. While
this causes the modified trace design to appear to be distorted relative
to the original trace design, the etched trace resulting from the modified
trace design has improved uniformity and greater fidelity to the original
trace design than if the original trace design had been used in the
continuous etch process.