The present invention provides a reactor, which includes:
a unitary shell assembly having an inlet and an outlet;
a flow path extending within the shell assembly from the inlet to the
outlet, the flow path having a steam reformer section with a first
catalyst and a water gas shift reactor section with a second catalyst, the
steam reformer section being located upstream of the water gas shift
reactor section;
a heating section within the shell assembly and configured to heat the
steam reformer section; and
a cooling section within the shell assembly and configured to cool the
water gas shift reactor section. The present invention also provides a
simplified hydrogen production system, which includes the catalytic steam
reforming and subsequent high temperature water gas shift of low-sulfur
(<100 ppm by mass) hydrocarbon fuels followed by hydrogen purification
through the pressure swing adsorption (PSA). The integrated reactor offers
significant advantages such as lower heat loss, lower parts count, lower
thermal mass, and greater safety than the many separate components
employed in conventional and is especially well-suited to applications
where less than 15,000 standard cubic feet per hour of hydrogen are
required. The improved system also may be started, operated and shut down
more simply and quickly than what is currently possible in conventional
systems. The improved system preferably employs active temperature control
for added safety of operation. The hydrogen product is of high purity, and
the system may be optionally operated with a feedback control loop for
added purity.