A heating tank assembly for a hot water dispenser having a tank body, an
electric heating element, a magnetic switch, and a movable float. The tank
body has a plurality of walls and a main heating chamber for storing and
heating water. At least a portion of the electric heating element is
located within the main heating chamber of the tank body. The magnetic
switch is electrically connected to the heating element and acts as a
protective switch to the heating element. The movable float is located
within the tank body and has a magnet that closes the magnetic switch when
sufficient water is present in the tank. The heating tank assembly may
also include at least one thermal cutout device. The thermal cutout device
acts as a backup and will shut off the heating element if the heating
element reaches a preset maximum temperature. The present invention also
includes a method for determining whether a heating tank assembly of a hot
water dispenser has little or no water by including a step of moving the
float to or from the magnetic switch and closing the magnetic switch when
sufficient water is present in the tank body. The present invention also
includes a method for manufacturing a heating tank assembly of a hot water
dispenser.