A shoe comprises a flexible outersole, an insole and an upper, the upper being formed from a flat Thermo Plastic Rubber blank, a toe cap first being fabricated in the blank by means of a teacup crease special-use sewing machine, the blank or preform subsequently affixed to a last and joined by a second special purpose sewing machine, or disc feed overseaming machine, to a non-woven fabric midsole or insole, substantially completing the upper. Thermal processing on the resulting preform completes processing of the upper without use of an insole board. A third element of the shoe, the outersole, is unitary in construction, and equipped with a unique pattern of intersecting grooves, as well as an external bridge or instep support in lieu of an inner steel shank. Following bonding of the upper and the outersole, a shoe of unique flexibility is produced, while still providing adequate protection to an active user's foot.