An O-plate compensator is manufactured by dissolving a polyimide polymer
material incorporating a plurality of bulky side-chain groups in a first
solvent to form a first solution, applying the first solution to a
substrate, evaporating the first solvent to form an alignment layer,
buffing the alignment layer, dissolving a polymerizable liquid crystal
material in a second solvent to form a second solution, applying the
second solution to the alignment layer, evaporating the second solvent to
form a thin film of polymerizable liquid crystal material (with a nematic
phase, an alignment-layer interface having a liquid crystal pretilt angle
of between approximately 25 and 65 degrees, and an air interface),
adjusting the temperature of the thin film to obtain a uniform specified
orientation of a director of the thin film, and polymerizing the thin film
with ultraviolet radiation to achieve a liquid crystal pretilt angle of
between approximately 25 and 65 degrees at the air interface.