The present invention provides a system and method for determining adhesive
resin distribution on wood flakes to be formed into a wood-based
composite. Where a predetermined amount of adhesive resin has been sprayed
onto a selected amount of wood flakes being tumbled in a blender, the
method includes the steps of: removing a sample of sprayed wood flakes at
the output of the blender and placing the sprayed wood flakes on a
scanning bed; scanning the sprayed wood flakes with a scanner having at
least 1200 dpi resolution with 1800 dpi interpolation to provide image
data; using image analysis software with resin analysis macros to filter
the image data to provide a high contrast image that shows each adhesive
resin spot differentiated from the wood flake on which the adhesive resin
spot is situated; and measuring and analyzing the high contrast image to
provide an output showing at least a percent coverage of the wood flake by
the adhesive resin.