Failures associate with bad hand pieces and blade failures in an ultrasonic
surgical system are distinguished by monitoring the rate of change of the
resonance frequency and the rate of change of the resonance impedance of
the hand piece/blade as the drive frequency is changed. As the system
reaches resonance, the control system locks onto the resonance frequency.
When a loss of lock occurs with no recovery, the rate of change of the
frequency and rate of change of the impedance are compared to obtain the
fastest rate of change which is stored in non-volatile memory of the
ultrasonic generator. If the rates of change are higher than normal rates
of change due to temperature changes with the longest blades, a "Bad
Blade" message is displayed on an LCD.