The invention relates to methods of fabricating an absorbent article. In
one method of the invention, combination containment flaps and leg cuffs
are formed on a common substrate. A plurality of elastomeric elements are
included in the combination article to assist in forming containment
flaps. Discrete leg cuff pieces are applied to the substrate at
longitudinally spaced locations. In some embodiments, a cutting device
slits the substrate substantially along a center line extending the length
of the substrate, forming two continuous substrate portions. A glue gun
applies adhesive to the substrate portion. The substrate portions are
folded lengthwise, using the adhesive to form integral containment flaps
and leg cuffs in a composite substrate. The composite substrate is secured
to an absorbent article web sausage in forming absorbent articles. In
another embodiment, the substrate is a first substrate which supports
elastomeric elements used in forming leg cuffs and containment flaps. The
first substrate is secured to a second substrate, thus forming a base
structure, with the elastomeric elements between the first and second
substrates. A bodyside liner and an absorbent core are added on one side
of the base structure, and an outer cover is added on the second side, to
form a web sausage. In both embodiments the web sausage is cut
transversely at spaced locations along the length of the web sausage, to
form absorbent articles.