Polarized exposure for web manufacture

   
   

A system is provided in which an expanded non-collimated source of light may be used to produce a uniform polarized light exposure for use, for example, in the photo alignment of optical films. Uniformity of polarization and intensity may be maintained even when a high-intensity source of ultraviolet light is used. The system may be scaled in size to produce large exposures without sacrificing uniformity of intensity of uniformity of direction of polarization. The system includes a light source, a pile-of-plates polarizer, and a surface (such as the surface of an optical film) to be exposed. The pile-of-plates polarizer is oriented orthogonally to the surface, thereby providing a polarized light exposure having a uniform direction of polarization on the exposed surface. The light source may be oriented at Brewster's angle to the polarizer to improve polarization contrast.

 
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