A composite insulator containing means for providing early warning of impending
failure due to stress corrosion cracking, flashunder, or destruction of the rod
by discharge activity conditions is described. A composite insulator comprising
a fiberglass rod surrounded by a polymer housing and fitted with metal end fittings
on either end of the rod is doped with a dye-based chemical dopant. The dopant
is located around the vicinity of the outer surface of the fiberglass rod. The
dopant is formulated to possess migration and diffusion characteristics correlating
to those of water, and to be inert in dry conditions and compatible with the insulator
components. The dopant is placed within the insulator such that upon the penetration
of moisture through the housing to the rod through a permeation pathway in the
outer surface of the insulator, the dopant will become activated and will leach
out of the same permeation pathway. The activated dopant then creates a deposit
or stain on the outer surface of the insulator housing. The dopant comprises a
dye that is sensitive to radiation at one or more specific wavelengths or is visually
identifiable. Deposits of activated dopant on the outer surface of the insulator
can be detected upon imaging of the outer surface of the insulator by appropriate
imaging instruments or the naked eye.