The present invention provides a dispersant and foaming agent combination that
is useful in the production of gypsum wallboard and other aqueous cementitious
products, a method of forming a gypsum wallboard and a gypsum wallboard. The dispersant
in the combination according to the invention is a naphthalene sulfonate-aldehyde
condensate alkali salt polymer having a weight average molecular weight of from
about 17,000 to about 47,000. The alkali is preferably an alkali metal and/or an
alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent
used in the combination according to the invention is a soap, preferably an alkali
salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high
molecular weight dispersant and a foaming agent produces a gypsum wallboard core
effect that more efficiently entrains air (i.e., creates void space), thereby lowering
overall board weight without detrimentally affecting strength. A gypsum wallboard
formed using the dispersant and foaming agent combination according to the invention
exhibits a higher nail pull value than gypsum wallboard formed using a conventional
dispersant and a foaming agent at the same solids loading ratio.