A thermal barrier coating material formed of a highly defective cubic matrix
structure
having a concentration of a stabilizer sufficiently high that the oxygen vacancies
created by the stabilizer interact within the matrix to form multi-vacancies, thereby
improving the sintering resistance of the material. The concentration of stabilizer
within the cubic matrix structure is greater than that concentration of stabilizer
necessary to give the matrix a peak ionic conductivity value. The concentration
of stabilizer may be at least 30 wt. %. Embodiments include a cubic matrix of zirconia
stabilized by at least 30-50 wt. % yttria, and a cubic matrix of hafnia stabilized
by at least 30-50 wt. % gadolinia.