The method of the present invention comprises the steps of: providing an IC chip
having I/O pads, each having a non-solder bump such as Au or Cu stud bump or NiCuAu
bump formed thereon, and a substrate having metal electrodes formed thereon; applying
a film-type non-conductive adhesive (NCA) to the chip or substrate, the adhesive
including solid-phase bisphenol A type epoxy resin, liquid-phase bisphenol F type
epoxy resin, solid-phase phenoxy resin, methylethylketone/toluene solvent, liquid-phase
hardener, and non-conductive particles; and thermo-compressing the IC chip to the
substrate so that the non-solder bump and the metal electrode can be mechanically
and electrically connected. The NCA of the present invention has high reliability
since it has lower thermal expansion coefficient and dielectric constant than conventional
NCAs and has excellent mechanical and electrical characteristics. In addition,
the NCA can be effectively selected at need and applied to diverse processes since
it can be made to a form of paste rather than film. The method of the present invention
is harmless to the environment since it does not employ conventional solder bumps
using solder as a chief ingredient.