A number of apparatus for packaging semiconductor devices using an epoxy ink
or
adhesive. In one embodiment, a pattern of epoxy is formed on the bottom surface
of die attach pad of a leadless semiconductor package. The pattern of epoxy divides
the undersurface of the die attach pad into a grid of small squares. A small amount
of solder paste is then applied within each square of the grid. When the leadless
package is attached to a substrate, each of the solder balls evenly reflows to
the same approximate height. This enhances the attachment of the package to the
substrate and reduces the need for rework. In another embodiment, a protective
layer of epoxy or ink is provided around the periphery of the die after it has
been attached to the die attach pad. The protective layer covers any solder material
that may leach out from between the die and the die attach pad. In another embodiment,
a protective layer of epoxy or ink is provided on the exposed tie bars of the lead
frame after encapsulation. The protective layer of ink helps reduce burring and
the formation of slivers at the cutting surface when the tie bars are cut during
singulation. In another embodiment, an isolation layer of epoxy or ink may be used
to cover and electrically isolate the leads of a lead frame. Finally, in yet another
embodiment, a patterned layer of epoxy or ink may be used on the bottom surface
of a semiconductor package. The layer of ink is patterned to include a plurality
of recess regions that form a physical barrier surrounding where solder contact
balls are to be formed on the package surface. The patterned layer of ink thus
prevents solder ball "swimming" by confining the solder balls to within the physical
barriers created by the recess regions.