A method and apparatus is provided of detecting tool abnormality in a machine
tool.
Permissible minimum and maximum values of load current in a real cutting section
are determined for a spindle motor and a servomotor during normal operation of
the machine tool. The load current of the spindle motor and the servomotor is measured
while the machine tool is operated. The load current measured in a real cutting
section other than a non-cutting section is extracted by way of filtering the load
current measured. A judgment is made as to whether the extracted load current is
within a range between the minimum and maximum values. Occurrence of the tool abnormality
is confirmed if the extracted load current falls outside the range. This enables
the machine tool to detect not only overload condition due to excessive wear of
a tool but also non-load condition induced by a tool breakage.