Heat dissipation during the operation of integrated circuit chips is an old
problem that continues to get worse. The present invention significantly ameliorates
this by placing an embedded heat pipe directly beneath the chip. Using powder injection
molding, the lower portion of the package is formed first as an initial green part
which includes one or more cavities. The latter are then lined with a feedstock
that is designed to produce a porous material after sintering, at which time a
working fluid is introduced into the porous cavities and sealed, thereby forming
one or more heat pipes located directly below the chip. The latter is then sealed
inside an enclosure. During operation, heat generated by the chip is efficiently
transferred to points outside the enclosure. A process for manufacturing the structure
is also described.