A neck for a stringed musical instrument includes a foam core formed with a
peghead and layers of reinforcing material positioned over the foam core.
A surfacing material is bonded to the layers of reinforcing material and
to the foam core to establish an external surface for the neck. The
musical instrument includes a body attached to the neck and a truss rod
assembly that is embedded in the foam core is adjustable to move the
peghead relative to the body for tuning purposes. In manufacture, the foam
core is molded in a primary mold. The layers of reinforcing material are
then positioned over the foam core to create a preform assembly. Next, a
surfacing material is shaped by the cavity surface of a secondary mold and
the preform assembly is placed in the secondary mold. When the secondary
mold is closed, a vacuum is drawn in its cavity and resin is injected into
the cavity to bond the preform assembly to the surfacing material for
manufacture of the neck.