An oxidation-resistant alloy for use in a high-temperature or thermal
cycling environment. The alloy comprises a nickel-based matrix having a
solid solution of 19-23% chromium and 3-6% aluminum. A self-healing,
thermodynamically stable oxide layer is formed upon a surface of the alloy
which is exposed to an oxidizing atmosphere over a range of temperatures
for extended periods of time. The oxide layer protects the alloy from the
oxidizing atmosphere. Additions of calcium and yttrium are made to the
matrix to substantially remove or stabilize oxygen and sulfur dissolved in
the molten alloy. These additions result in retention of about 0.005-0.05%
of calcium and 0.01-0.06% yttrium in the cast alloy. The matrix further
includes about 2-8% iron to inhibit nucleation and growth of a "gamma
prime" nickel aluminum intermetallic compound which would otherwise
adversely harden the alloy and cause local disturbance of a uniform
distribution of aluminum. The alloy has a VHN below about 350.