Process technology is described making possible substantial improvements in
the separation and recovery of highly pure vinyl aromatic monomers,
notably styrene. A number of design, construction and operational features
are made available for selection and use both for new plant facilities and
for upgrading existing plant facilities. One major aspect of the invention
is reduction in retention or residence times in the distillation towers.
In another embodiment, a startup process comprises (i) introducing a feed
comprising vinylaromatic monomer, polymerization inhibitor, aromatic
hydrocarbon components having boiling points above that of the
vinylaromatic monomer to a packed distillation column, said column having
a maximum theoretical .DELTA.P above which flooding of said column may
occur, the average residence time of liquid, inhibitor-depleted
vinylaromatic monomer distillate overhead inside said column being 6
minutes of less, (ii) periodically or continuously measuring the
difference between the pressure at the top of the column and the pressure
at the bottom of the column to thereby ascertain the actual .DELTA.P
within the column, and (iii) controlling the pressure within the column so
that the actual .DELTA.P within said column is substantially constant and
does not exceed said maximum theoretical .DELTA.P.