An improved weight estimation apparatus in which a closed, multiple cell
elastomeric bladder filled with fluid is installed in the foam cushion of
a vehicle seat bottom, with at least one pressure sensor installed in a
closed exit port of the bladder. The multiple cells of the bladder are
formed by a pattern of spot welds between the top and bottom layers of the
bladder, creating an array of generally circular or hexagonal cells
between which the fluid can freely flow. The array of cells maximizes the
pressure response for improved sensitivity, and minimizes the amount of
fluid required to detect occupant weight, thereby minimizing the weight of
the fluid-filled bladder. The pattern of spot welds in the vicinity of the
pressure sensing location may be altered to reduce sensitivity to forces
applied in proximity to the exit port. In a first embodiment, a more dense
pattern of spot welds is provided in the vicinity of the exit port, while
in a second embodiment, continuous welding is used to form a pattern of
closed fluid-free pockets in the vicinity of the exit port.