A process and gas generator is disclosed for generating by dry distillation of
solids and gasification of solids, a fuel gas substantially free of condensable
dry distillation volatiles which would interfere with the intended use of the gas,
e.g. for powering an internal combustion engine.
To achieve this, solids beds in distinct dry distillation and gasification zones
are maintained under conditions favouring thermal cracking of condensable (tar)
volatiles in the hot regions of both zones. For optimal control of these conditions
these zones are physically separated by internals within a single reactor vessel
and optionally by performing part of the dry distillation (pyrolysis) in a separate
reactor vessel, in which case pyrolysis volatiles are fed in counter-current to
the dry distillation bed, withdrawn from the top thereof and fed into and through
the embers bed of the gasification zone. Thermal cracking of pyrolysis volatiles
is prolonged and intensified by the manner in which these volatiles are conducted
in intimate contact through the embers bed of the gasification zone in co-current
therewith. The embers bed is guided along a progressively constricting pathway,
which controls the rate of travel of and the period of residence of the solids
bed in the process and generator.