A method for inspecting masks used to project patterns in photolithographic imaging
comprises initially providing a photolithographic mask having a pattern field thereon,
where in normal production use the pattern is transferred by a reduction projector
as a demagnified pattern on a production substrate, and providing a movable field-defining
aperture adjacent the mask, the aperture having a field area less than, and capable
of defining a pattern subfield comprising only a portion of the entire photolithographic
mask pattern field. The method then includes aligning the field-defining aperture
with a pattern subfield comprising only a portion of the entire photolithographic
mask pattern field. Using an energy source, the method includes projecting the
pattern subfield onto a test substrate and exposing onto the test substrate the
pattern subfield at a size between that normally exposed on a production substrate
and the actual size of the pattern subfield on the photolithographic mask. Subsequently,
the method includes inspecting the exposed pattern subfield on the test substrate
for defects in the photolithographic mask.