An implantable biocompatible microchip drug delivery substrate is coated with
a thin film of ultra-nanocrystalline diamond; assuring that the device is biocompatible
and impermeably sealed, to prevent the substrate from being dissolved by the living
tissue and to protect the drugs from premature release or undesired reaction with
the body fluids. The coating is selectively patterned by doping to create electrically
conductive areas that can be used as an electrically activated release mechanism
for drug delivery. The conformal ultra-nanocrystalline diamond coating uniformly
covers the device, providing relief from sharp edges and producing a strong, uniformly
thick impermeable coating around sharp edges and on high aspect-ratio parts. The
ultra-nanocrystalline diamond coating provides a conformal coating on the biocompatible
device, which is of approximately uniform thickness around sharp corners and on
high aspect-ratio parts. The conformal nature of the coating assures impermeability
and strength despite the presence of difficult to coat shapes.