Method and apparatus for performing diagnostics in a pneumatic control loop
for a control valve. Pressure and displacement sensors normally provided with a
positioner are used to detect operating parameters of the control loop. A processor
is programmed to receive feedback from the sensors and generate fault signals according
to a logic sub-routine. The logic sub-routine may include calculating mass flow
of control fluid through spool valve outlet ports and comparing other operating
parameters of the control fluid to detect leaks and blockages in the control loop.
Once a fault is detected, the location of the root cause of the fault may be identified
by characterizing operating parameters of the control loop at the time of the fault.