The present invention provides an improved thin film write head and method of
fabrication capable of providing an ultra-short yoke and/or an ultra-low conductor
winding stack. The present invention reduces yoke length and stack height by forming
the conductor winding in a trench etched from an insulation layer, preferably formed
of an inorganic insulation material. A thin resist mask is used to define the width
of the trench while the etch process defines the depth. Preferably, the insulation
layer is formed on a different inorganic insulation material to control the etch
process, thus, the conductor winding may be formed on the underlying layer. The
conductor winding preferably is formed by depositing conductor material so that
it fills the trench and then planarizing, such as by chemical mechanical polish,
to remove conductor material deposited outside the trench. An organic insulation
layer, such as cured photoresist, may be deposited on the planarized surface of
the conductor winding to insulate it from an overlying yoke. This overlying organic
insulation layer may also define the apex angle of the head. The present invention
may have multiple layers of conductor winding. The subsequent layers of conductor
may be formed similar to the first layer, or may be formed with conventional photoresist
processes and structures. The present invention may utilize any known pole structure
or material.