A stress sensor includes two capacitor plates held in a spaced-apart relationship
by a connector block situated therebetween. The connector block includes a plurality
of rods protruding from opposite connector block sides and extending into a respective
capacitor plate to attach peripheral portions of each capacitor plate to the connector
block. A small air gap is maintained between peripheral portions of the capacitor
plates by the inclusion of a spacer member. Terminal end portions of the protruding
rods are deformed such as by the application of heat over an outer surface of the
capacitor plates to retain the capacitor plates in a fixed mutual relationship.
The terminal end portions of the rods further serve to prevent horizontal or vertical
slippage between the capacitor plates when the sensor is vulcanized into rubber
compounds such as in a tire. Once embedded within the rubber compound, the gap
between the capacitor plates varies responsively to stress within the rubber compound
whereby varying proportionately the capacitance of the device. A signal is directed
into the sensor device and an antenna positioned proximate to the device detects
the capacitance value between the capacitor plates. As the capacitance varies proportionately
with stress within the material, the antenna detects the changes and transmits
data to a remote reader that interprets the data to ascertain measured stress within
the rubber compound.