An upper shearing blade equipped with a protrusion of a triangle-columnar shape
and a lower shearing blade equipped with a protrusion of the same shape are applied
onto the overlapped portion of metal plates to be bonded, and then pressed into
the metal plates in an oblique direction inclined with respect to the thickness
direction by a stroke in such a range that the metal plates are not completely
cut off. The operating loci of the upper, shearing blade and the lower shearing
blade are overlapped each other so that one falls inside the other, and the sheared
surfaces of the metal plates are formed into a bonded portion by plastic flow deformation.
Therein, since a compressive force is applied onto the portions to be bonded, the
portion being defined by the amount of overlap, and the portions are compressed
to form a compressed portion after completion of bonding, the bonding strength
enhances. Besides, since the protrusions on the shearing blades generate a pressing
force pressing the sheared surfaces onto each other, by an effect of their inclined
surfaces, a compression force applied onto the bonded portion further increases.