Hot combustion products exchange heat with air in a heat exchanger of a condensing
furnace. The hot combustion products flow on one side of the heat exchanger, and
the air flows on the opposing side of the heat exchanger. The heat exchanger is
electrochemically coated with a coating of copper metal. The copper coating is
oxidized with an aqueous oxidizing alkaline solution to form a matte black layer
of cupric oxide. As the layer of cupric oxide is black, the layer has a high emissivity
and emits more heat, increasing the efficiency of the primary heat exchanger. Alternatively,
iron can be electrochemically coated on the primary heat exchanger and oxidized
to black magnetite to increase emissivity.