A "hybrid" or macrocomposite guideway, wherein the "traditional" or existing
guideway
material (e.g., hardened steel) is maintained as the wear resistant, low friction
surface intended to be in physical contact with one or more bearings, and further
wherein this surface is backed up or supported by a substrate comprising a stiff,
lightweight material. This macrocomposite guideway combines the desirable friction
and wear characteristics of the traditional bearing materials with the stiffness
and low mass of advanced materials. Candidate substrate materials include composites
having a ceramic and/or a metallic matrix, monolithic ceramics or monolithic light
metals. A cladding comprising the hardened steel wear surface layer may be attached
to the rigid, lightweight substrate by adhesive bonding, mechanical fasteners or
other mechanical fit such as a friction or interference fit. Preferably, though,
the attachment is by means of a metallurgical bond. In a particularly preferred
embodiment, a silicon carbide particulate reinforced aluminum composite is metallurgically
bonded to a tool steel wear surface using an "active" soldering composition. A
gib that utilizes such guideways is useful in machines requiring fast and precise
movement of one pat relative to another, such as in machines for semiconductor
chip fabrication and assembly.