Disclosed in a method of planarizing a silicon on insulator (SOI) structure.
The invention performs a first chemical mechanical planarization (CMP) process
on an insulator (e.g., oxide) layer. However, this first CMP process creates scratches
on the insulator layer. The invention forms a polish stop insulator (e.g., nitride)
over the insulator layer in, for example, a liquid phase chemical vapor deposition
(LPCVD) process. The polish stop insulator fills in the scratches. The invention
then forms an opening through the insulator layer and through the polish stop insulator
(e.g., in a reactive ion etching (RIE) process) and deposits a conductor within
the opening. The invention performs a second CMP process on the conductor. The
polish stop insulator is harder than the insulating layer and prevents the second
CMP process from scratching the insulator layer. The invention removes portions
of the polish stop insulator to leave the polish stop insulator only within the
scratches. The polish stop insulator within the scratches prevents short circuits
across said insulator layer.