In photomask making, the environmental sensitivity of a chemically amplified
photoresist
is eliminated, or at least substantially reduced, by overcoating the photoresist
with a thin coating (topcoat) of a protective but transmissive material. To provide
improved stability during the long time period required for direct writing of a
photomask pattern, typically in the range of about 20 hours, the protective topcoat
material is pH adjusted to be as neutral in pH as possible, depending on other
process variable requirements. For example, a pH adjusted to be in the range from
about 5 to about 8 is particularly helpful. Not only is the stability of the chemically
amplified photoresist better during direct writing when the protective topcoat
is pH adjusted, but a photoresist-coated substrate with pH adjusted topcoat over
its surface can be stored longer prior to imaging without adverse consequences.