A micromachined pellicle beam splitter and method of manufacture thereof are
disclosed.
In one embodiment, the beam splitter includes a silicon frame with a silicon nitride
membrane attached to the frame and covering an opening through the frame. Other
materials may be utilized, however, the coefficient of thermal expansion (CTE)
of the membrane should be greater than that of the frame. The beam splitter may
be manufactured by coating a silicon substrate with a layer of silicon nitride,
patterning an opposite side of the silicon substrate with a photoresist or a metallic
layer to define an opening an etching an opening through the substrate to the silicon
nitride with either a dry etch or wet etch technique. An improved tunable laser
module incorporating the micromachined pellicle beam splitter and a method of tuning
a laser diode are also disclosed.