A multi-column electron beam inspection system is disclosed herein. The system
is designed for electron beam inspection of semiconductor wafers with throughput
high enough for in-line use. The system includes field emission electron sources,
electrostatic electron optical columns, a wafer stage with six degrees of freedom
of movement, and image storage and processing systems capable of handling multiple
simultaneous image data streams. Each electron optical column is enhanced with
an electron gun with redundant field emission sources, a voltage contrast plate
to allow voltage contrast imaging of wafers, and an electron optical design for
high efficiency secondary electron collection.