The present invention relates to highly quenchable Fe-based rare earth magnetic
materials that are made by rapid solidification process and exhibit good magnetic
properties and thermal stability. More specifically, the invention relates to isotropic
Nd—Fe—B type magnetic materials made from a rapid solidification process
with a lower optimal wheel speed and a broader optimal wheel speed window than
those used in producing conventional magnetic materials. The materials exhibit
remanence (Br) and intrinsic coercivity (Hci) values of between
7.0 to 8.5 kG and 6.5 to 9.9 kOe, respectively, at room temperature. The invention
also relates to process of making the materials and to bonded magnets made from
the magnetic materials, which are suitable for direct replacement of anisotropic
sintered ferrites in many applications.