A method for producing diffusion bonds between components formed of tungsten
heavy
alloy (WHA) uses aid material to accelerate diffusion across the joint surfaces.
The aid material consists of an alloy of palladium (Pd) with one or more of the
secondary elements of nickel (Ni), iron (Fe), or cobalt (Co). The secondary elements
are selected to correspond to the secondary elements present in the components.
The diffusion bonding is carried out by placing diffusion aid material between
the joint surfaces of adjacent components, applying a pressure across the joint
surfaces, and processing the assembly through a thermal profile. Structures of
WHA with complex shapes, interior volumes and/or large sizes can be formed. The
joint properties are equal to or superior to those of the parent material of the components.