A composite structural laminate plate suitable for building maritime vessels
or
for building civil structures such as double hull oil tankers, bulk carriers, barges
decks for roll-on roll-off ferries, orthotropic bridge decks or for building any
structural application in which the traditional method of construction uses stiffened
steel plates. The laminate has two facing metal layers that are structurally bonded
to a polyurethane elastomer core which may have steel or rigid foam void sections
embedded within. The laminate provides equivalent in plane and transverse stiffness
and strength, reduces fatigue problems, minimizes stress concentrations, improves
thermal and acoustical insulation, and provides vibration control. The laminate
provides a structural system that acts as a crack arrest layer and that can join
two dissimilar metals without welding or without setting up a galvanic cell. For
applications like double hull oil tankers, the structural system provides an impact
resistant structure that isolates the innermost hull skin from cracks, thereby
preventing a loss of cargo such as oil into the environment, when accidental or
groundings occur and the outer hull is pierced, penetrated, or ruptured.