An electronic connector having a housing containing a circuit board with a heat-generating
component, such as a photodiode or laser, is provided. The housing is molded over
the circuit board and heat-generating component. The housing is made from a moldable,
thermally conductive polymer composition containing a base polymer and thermally
conductive filler material. Liquid crystal polymers can be used as the base polymer,
and boron nitride particles and carbon fibers can be used as the thermally conductive
filler materials. In one embodiment, the thermally conductive polymer composition
includes 30 to 60% of a base polymer, 25% to 50% of a first thermally conductive
filler material, and 10 to 25% of a second thermally conductive filler material.
The molded housing is capable of dissipating heat from the heat-generating component.
A method for making the electronic connector is also provided.