A corrosion resistant multi-layer tube comprises a metal tube; a zinc layer bonded
to the metal tube outer surface; a surface treatment layer bonded to the zinc layer;
a priming layer; a first polymeric layer bonded to the priming layer; a second
polymeric layer bonded to the first polymeric layer. A process for manufacturing
the tube comprises the step of extruding multiple layers of a melt-processible
thermoplastic to a pretreated metal tube having an external surface with at least
a zinc based coating, a sealant coating on top of the zinc based coating, and a
primer coating on top of the sealant coating. The primer coating is preferably
applied by an airless spray system in a closed atmosphere, wherein substantially
no volatile organic compounds escape into the atmosphere. The polymeric layer(s)
remain adhered to the metal tube, even when exposed for prolonged periods to aggressively
corrosive environments.