A method of connecting a conductive trace and an insulative base to a semiconductor
chip includes providing a semiconductor chip, a metal base, an insulative base,
a routing line and an interconnect, wherein the chip includes a conductive pad,
the metal base is disposed on a side of the insulative base that faces away from
the chip, the routing line is disposed on a side of the insulative base that faces
towards the chip, and the interconnect extends through a via in the insulative
base and electrically connects the metal base and the routing line, forming an
opening that extends through the insulative base and exposes the pad, forming a
connection joint that electrically connects the routing line and the pad, and etching
the metal base such that an unetched portion of the metal base forms a pillar that
overlaps and is aligned with the via and contacts the interconnect, wherein a conductive
trace includes the routing line, the interconnect and the pillar. Preferably, the
opening extends through an insulative adhesive that attaches the routing line to
the chip.