A method for utilizing one or more pre-formed underfill compositions in the application
of surface mount components, most commonly chip scale packages (CSP's), to substrates
for use in electronic devices. The pre-formed underfill of the invention is applied
directly to the top and/or sides of the CSP before the reflow process and softens
during reflow to flow across the circuit/board gap. One underfill composition utilized
for this method comprises a thermoplastic film system that provides a coating on
the component that is smooth and non-tacky. The film may be applied selectively
to parts of the CSP such that it overhangs the top of the component and upon reflow
flows over the edge of the CSP to form a connection with the substrate. A second
pre-applied underfill composition or solder paste may be applied as an adhesive
to provide sufficient tack in order to hold the electronic assembly together during
the assembly process and to serve as a flux to facilitate solder wetting.