A method of preparing energetic metal-oxide-based energetic materials using sol-gel
chemistry has been invented. The wet chemical sol-gel processing provides an improvement
in both safety and performance. Essentially, a metal-oxide oxidizer skeletal structure
is prepared from hydrolyzable metals (metal salts or metal alkoxides) with fuel
added to the sol prior to gelation or synthesized within the porosity metal-oxide
gel matrix. With metal salt precursors a proton scavenger is used to destabilize
the sol and induce gelation. With metal alkoxide precursors standard well-known
sol-gel hydrolysis and condensation reactions are used. Drying is done by standard
sol-gel practices, either by a slow evaporation of the liquid residing within the
pores to produce a high density solid nanocomposite, or by supercritical extraction
to produce a lower density, high porous nanocomposite. Other ingredients may be
added to this basic nanostructure to change physical and chemical properties, which
include organic constituents for binders or gas generators during reactions, burn
rate modifiers, or spectral emitters.