A synthetic route for producing nanostructure metal-oxide-based materials using
sol-gel processing. This procedure employs the use of stable and inexpensive hydrated-metal
inorganic salts and environmentally friendly solvents such as water and ethanol.
The synthesis involves the dissolution of the metal salt in a solvent followed
by the addition of a proton scavenger, which induces gel formation in a timely
manner. Both critical point (supercritical extraction) and atmospheric (low temperature
evaporation) drying may be employed to produce monolithic aerogels and xerogels,
respectively. Using this method synthesis of metal-oxide nanostructured materials
have been carried out using inorganic salts, such as of Fe3+, Cr3+,
Al3+, Ga3+, In3+, Hf4+, Sn4+,
Zr4+, Nb5+, W6+, Pr3+, Er3+,
Nd3+, Ce3+, U3+ and Y3+. The process
is general and nanostructured metal-oxides from the following elements of the periodic
table can be made: Groups 2 through 13, part of Group 14 (germanium, tin, lead),
part of Group 15 (antimony, bismuth), part of Group 16 (polonium), and the lanthanides
and actinides. The sol-gel processing allows for the addition of insoluble materials
(e.g., metals or polymers) to the viscous sol, just before gelation, to produce
a uniformly distributed nanocomposites upon gelation. As an example, energetic
nanocomposites of FexOy gel with distributed Al metal are
readily made. The compositions are stable, safe, and can be readily ignited to
thermitic reaction.